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Top rated amorphous transformer core manufacturer

Amorphous cores factory 2024: Amorphous cores are a versatile class of soft magnetic materials widely used in various industries. The transformer amorphous core possess a disordered atomic structure that lacks the crystalline organization found in traditional ferromagnetic materials. This unique property allows amorphous cores to exhibit exceptional magnetic characteristics such as low core loss and high saturation induction, rendering them highly desirable for numerous applications. The amorphous transformer core is suitable for use in electromagnetic components like inductors and chokes used across diverse fields ranging from aerospace and automotive industries to renewable energy systems. Find extra information at https://www.transmartcore.com/products-4713.

After surface insulation treatment, the magnetic core is evenly mixed with the binder, pressed and annealed. There are basically three ways to obtain nanocrystalline powder: amorphous strip crushing after annealing and crystallization, mechanical alloying and molten alloy atomization. At present, mechanical alloying is still in the laboratory research stage. A few companies produce amorphous strip crystallization in small quantities in China, but it is unable to expand the market due to cost reasons. Compared with other methods, molten alloy atomization method has high efficiency and low cost. Its disadvantage is that the amorphous content of the powder is low and the loss is high.

It is worth noting that Japan is vigorously developing FEMB amorphous alloy and nanocrystalline alloy. Its BS can reach 1.7 ~ 1.8T, and the loss is less than 50% of the existing FeSiB Amorphous Alloy. If it is used in power frequency electronic transformer, the working magnetic flux density can reach more than 1.5T, while the loss is only 10% ~ 15% of silicon steel power frequency transformer, it will be a more powerful competitor of silicon steel power frequency transformer. Japan is expected to successfully trial produce FEMB amorphous alloy power frequency transformer and put it into production in 2005.

As one of Transmart Industrial’s multiple product series, mumetal cores series enjoy a relatively high recognition in the market. Transmart Industrial provides diversified choices for customers. The mu-metal cores are available in a wide range of types and styles, in good quality and in reasonable price.Transmart Industrial effectively improves after-sales service by carrying out strict management. This ensures that every customer can enjoy the right to be served.

We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Nanocrystalline magnetic core is a small part with magnetic conductivity. There are nanocrystalline particles with small particles in the center of nanocrystalline magnetic core. The working principle of nanocrystalline magnetic core is to absorb the common mode current in the cable through the principle of induction heating and convert it into heat to dissipate. rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size. See additional details at https://www.transmartcore.com/.

As for why it can boost and depressurize It needs to be explained by Lenz’s law The magnetic flux generated by the induced current always hinders the change of the original magnetic flux. When the original magnetic flux increases, the magnetic flux generated by the induced current is opposite to the original magnetic flux. In other words, the induced flux generated by the secondary winding is opposite to the main flux generated by the original winding, so the secondary winding has a low-level alternating voltage. So The iron core is the magnetic circuit part of the transformer The winding is the circuit part of the transformer.